8C-2208

The INSERTION CENTER automates the inserting process precisely, incorporating CCD camera, preesure sensor, servo motor, automatic tool change, and programmable operations. It boost production efficiency, decrease operator fatigue, and decrease the risk of inserting errors by advanced vision-based technology.

Features

Allowing automatic feeding and inserting of 8different types of fasteners

Workpiece total size of 2200x800mm(supportmultiple workpieces)

10mins learn graphic input programming, 30mins finish tool change

3-5seconds per inserting according to fastenerlength

Support robotic loading, unloading and group deployment

SPEAK TO A FASTENER INSERTING EXPERT

High Performance CCD Detection

Detect if the holes position of the workpiece is accurate and set compensate value to insert precisely.

Tool Auto-Change System

4 upper and lower tool change system allow tool change within 3 seconds, reduce machine downtime。
The insertion axis can obtain upper tool automatically when inserting different size/type fastener.
The turret design lower tool allow tool change correspond to the fastener, which is ideal for complicated and high-precission product.
Also vertically movable platform allow insert the workpiece with height difference.

Auto-Feed System

Support feed upto 4 different sizes and types of fasteners automatically.
When the stroke fails to retrieve fastener three times, the process will be automatically stopped at the current hole position and alarm.
Intelligent vibration feeder controller can offer variable feeding frequency and avoid fastener being oxidize.

High Sensitive Weight Sensor

Real time pressure monitoring, make each insertion traceable and easy analysis.
Avoid processing issues cause by wrong/missing fastener,material tolerance or hole position shifts.
Equipt with electric servo motor, the inserting force precision can achieve 1kg, range from 10kg to 6000kg.

Graphic Input for Easy Programming

Learn how to setup in 10 mins, Can save upto 1,000,000 insertion program. Avoid missing fasteners and wrong insertion.

Video show of 8C-2208

Robust Electric Servo Inserting

1.Real-time pressure monitoring and feedback, make every insertion traceable.
2.Avoid wrong and missed insertions, support up to 4 different fastener types.

Unmatched Automation

1.Graphical input programming, learn how to operate within 10 min.
2.Four-stations automatic tool change.
3.Auto-alignment of workpieces on the 3 axis platform.
4.Cooperate with robots for automatic loading/unloading.

Pioneered Cost Efficiency and productivity

1.Save labor costs by 70% and energy consumption by 90%.
2.Complete workpiece replacement in 30 minutes.

Technical Parameter(8C-2208)

Model	4C-0806	8C-2208	12O-2215
Fastener Types	4	8	12
Auto-Feed Tools	4	8	12
Workpiece Range	800x600mm (31.4×23.6″)	2200x800mm (86.6×31.4″)	2200x1500mm (86.6×59″)
Workpiece Bending Height	60mm/2.36″(Customizable)
Fastener Type	Self clinching standoff, nut, screw and others.
Fastener Range	M2-M10
Fastener Length	8-25mm(Customizable)
Sheet Material		Metal and non-metal sheets
Electrical	380V 3phase 5wire
Weight	7717lbs (3500kg)	13227lbs (6000kgs)	19842lbs(9000kgs)
Footprint	136″W x 85″L x 99″H (3450x155x2500mm)	263″W x 115″L x 98″H (6700 x 2885 x 2500mm)	276″W x 192″L x 101″H (7000 x 4900 x 2550mm)